Page 708 - Yamawa_European_Catalogue_YEU21
P. 708

20. Troubleshooting


    Intro



                   Troubles                                  Over-cutting of internal thread
    SP            Check point
                                 Prevent uneven  Prevent over cutting                           Prevent unbalance
                                  in feed of tap   on thread     Prevent welding  Check cutting condition  on entering
                  Segments

                       Hardness
    SL


                       Shape
    PO
              Workpiece
                                                              ∙ Provide bigger bored   ∙ Provent slanting of   ∙ Provide countersinking
                                                               holes.          hole.           on the hole entrance.
    ST                Bored hole




    ROLL

                               ∙ Adjust the feed.
                   Machine     ∙ Feed according to
                               pitch.
    CARBIDE
                                                                                              ∙ Prevent vibration of
                                                                                               tap.
                                                                              ∙ Use fl oating type   ∙ Provent centering-off
                  Jigs, Holders
                                                                               holder.         with work piece.
                                                                                              ∙ Use fl oating type
                                                                                               holder.
    LONG
                Cutting condition                             ∙ Reduce cutting speed.
    HAND
    TAPS                                                      ∙ Use lubricant which
                  Lubricant                                    prevents cold welding.
                                                              ∙ Check the viscosity.

    EG (STI)


                  On process
    SPECIAL
    THREADS,
    GAUGES
                                                              ∙ Provide oxide surface
                       Selection                               treatment.
                                                              ∙ Use tap with oil hole.
    THREAD
    MILLS

                                              ∙ Provide small cutting
                                               angle.
                                              ∙ Adjust chamfer relief   ∙ Provide short thread   ∙ Reconsider number of   ∙ Reconsider length of
    DIES        Tap    Design                  angle.          length.         fl utes to tap.  cutting chamfer.
                                              ∙ Check the width of
                                               thread margin.

    CENTER
    DRILLS
                                              ∙ Remove burrs on teeth
                       Regrind                 after re-grinding.             ∙ Provide precise  ∙ Avoid vibration.
                                                                               re-sharpening.
                                              ∙ Provide proper land.
    Technical
    info



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