Page 691 - Yamawa_European_Catalogue_YEU21
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15. Surface Treatment


                                                                                                                  Intro


            Nitriding
            •   In this treatment, we have Nitrogen and Carbon soak into the surface of HSS tools, and react with chemical of HSS material to produce   SP
               hard nitride. There are 3 methods in the treatment, composition gas method, salt bath nitride method and ion nitride method.
            •   Salt bath nitride treatment is shifted into gas nitride treatment method because of cyanic environmental pollution.
            •   The temperature of treatment is 500 to 550 degree. Hardness and depth of the treatment can be controlled by active nitrogen
               concentration and reaction time.
            •   The high hardness of tool surface minimizes chemical attraction. Result is less welding and friction reduction. Great improvement is   SL
               expected in tool’s performance.
            •   We have found out the best combinations of hardness and toughness through our treatment technology
            •   The nitride treatment will be widely applicable to the taps for such workpiece materials as gray cast irons, special cast irons, aluminum
               diecastings with higher silicone content, copper alloys, and resinoids (plastics). These materials produce small segmental chips and are
               very abrasive.                                                                                      PO
            •   We combine nitrogen and oxidizing for comparatively sticky material such as thermal refined steels of high carbon steel and alloy steel.
               This double treatment improves the chipping resistance and have won good reputation.


                                                                                                                   ST


            Depth and hardness of Nitride Surface Treatment  Comparison between bright and nitride treated
                                                                                                                 ROLL
               (HV)
                                                                                   CUTTING CONDITION
                                                                                   Tap: GG-HT M8×1.25 ISO2X(6HX)
                                                                                   Material: GG25              CARBIDE
                                            Treatment A
                                            Treatment B                            Hole size: Ø 6.8 mm
                                            Treatment C                            Tapping Length: 12 mm (through hole)
                                                                                   Tapping Speed: 12 m/min
                                                                                   Cutting oil: Water Soluble cutting oil (×20)  LONG
                                                                                   Tapping Machine: CNC tapping machine

              Surface hardness                             Number of tapped holes                                HAND


                                                                                                                 TAPS



                                                                                                               EG (STI)



                                                                                                               SPECIAL
                                                                                                              THREADS,
                 surface                                                                                       GAUGES
                                                      (mm)        GG-HT design  GG-HT
                                                                    (Bright)  (Nitride treated)
                            Depth from the surface
                                                                                                               THREAD
                                                                                                                 MILLS



                                                                                                                  DIES




                                                                                                               CENTER
                                                                                                                DRILLS



                                                                                                               Technical
                                                                                                                  info




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