Page 643 - Yamawa_European_Catalogue_YEU21
P. 643

5. Tapping Torque


                                                                                                                  Intro


            Cutting Torque Line
            Cutting torque line for diff erent kinds of taps (straight fl uted tap, spiral fl uted tap, spiral pointed tap) is shown below.  SP

                  Tap            :   HSS ISO2(6H) M8×1.25      Bored hole size    :   6.8 mm
                  Cutting speed   :   6 m/min                  Cutting oil        :   Oil
                  Workpiece material  :   Ck60                 Machine            :  Drilling machine
                  Tapping type   :   10 mm Through hole        Measurement equipment  :   Piezoelectric torque tester  SL



                      Type of tap                     Torque line                         Description
                                                                                                                   PO
                                                                              Plateau is observed since whole chamfer threads
                                 5P
                                                                              enter the workpiece material.
             Straight fl uted tap                                                                                  ST
                                                                              Plateau is also observed since whole short chamfer
                                1.5P
                                                                              threads enter the workpiece material. Tapping
                              (1.5 threads)
                                                                              process time is shorter than that of the 5P tap.
                                                                                                                 ROLL
                                                                              Spiral fl uted tap pulls out the chips, good choice
             Spiral fl uted tap (2.5 threads)                                 for blind hole tapping. The cutting torque of spiral
                                                                              fl uted taps is lower than that of the hand taps.
                                                                                                               CARBIDE
                                                                              Spiral pointed tap pushes out the chips forward.
                                                                              It is good choice for through hole use. Cutting
             Spiral pointed tap (5 threads)
                                                                              torque is the smallest among the diff erent tap
                                                                              shapes.                            LONG

            The cutting torque changes depending on the kind of taps, cutting chamfer, number of fl utes, workpiece materials and their hardness,
            lubrication types, and chips.
                                                                                                                 HAND
                                                                                                                 TAPS
            Comparison of Cutting Torque by Different Type of Taps
            Cutting torque of straight fl uted tap (HT), and spiral fl uted tap (SP), and spiral pointed tap (PO) diff ers, shown in the chart below.

                                     TAPPING CONDITION                                                         EG (STI)
                                     Tap: HSS ISO2(6H) M10×1.5
                                     Cutting speed: 10 m/min
                                     Workpiece material: Ck60                                                  SPECIAL
                                     Hole condition: 20 mm through hole                                       THREADS,
                                     Bored hole size: Ø 8.5, drill                                             GAUGES
                                     Lubrication : Straight oil
                                     Machine: Radial drilling machine

                                     Measurement equipment: Piezoelectric torque tester
                                                                                                               THREAD
                                                                                                                 MILLS
              Tapping torque




                                                                        If the cutting torque of straight fluted tap is   DIES
                                                                        assumed as 100, the cutting torque of other taps is
                                                                        as follows :
                                                                                                               CENTER
                                                                          Straight fl uted Tap : 100            DRILLS
                                                                          Spiral fl uted Tap :   70-75
                                                                          Spiral Pointed Tap :  60-65

                       HT       SP        PO                                                                   Technical
                      (5P)   (2.5 threads)  (5 threads)                                                           info




                                                                                                                641
   638   639   640   641   642   643   644   645   646   647   648